Formlabs: 10 Key Things You Must Know
Overview
Formlabs is a leading manufacturer and developer of desktop 3D printing technology based in Somerville, Massachusetts. Founded in 2011 by a group of MIT graduates, the company has significantly impacted the accessibility and innovation in 3D printing through its pioneering use of stereolithography (SLA) and selective laser sintering (SLS) technologies. With a focus on creating high-quality, user-friendly, and affordable printers, Formlabs has expanded its reach into various industries, including healthcare, automotive, and aerospace. Continually pushing the boundaries of 3D printing technology, Formlabs remains at the forefront of the industry. Here, we delve into ten key aspects of Formlabs that underline its influence and innovation in the world of 3D printing.
1. Beginnings and Founders
Formlabs was founded in 2011 by Maxim Lobovsky, David Cranor, and Natan Linder, who met at the MIT Media Lab. Their collective roots in the "How to Make (almost) Anything" class and experiences with MIT's Fab Lab program inspired the creation of a desktop-sized, user-friendly stereolithography 3D printer. This vision led to the development of the Form 1, which debuted through a highly successful Kickstarter campaign, raising nearly $3 million, marking one of the largest crowdfunding projects at the time.
2. Pioneering Desktop Stereolithography
Formlabs revolutionized desktop 3D printing by introducing the Form 1, the first affordable desktop stereolithography 3D printer. Unlike traditional filament-based models, SLA technology uses a laser to cure liquid resin into solid 3D models with impressive detail and precision. This breakthrough provided affordable access to high-resolution printing for designers, engineers, and creators across various fields.
3. The Form Series Evolution
Since the Form 1, Formlabs has continually upgraded its product lineup. Notable launches include the Form 2, which featured a larger build volume and enhanced reliability, and the Form 3 with Low Force Stereolithography. The Form 4 series, introduced in 2024, advanced these capabilities further with masked stereolithography (MSLA) offering faster, more detailed, and more reliable prints.
4. Expansion into Selective Laser Sintering
In addition to SLA, Formlabs ventured into selective laser sintering with the introduction of the Fuse 1 printer, enabling the use of powdered materials like nylon. This expansion allowed for greater versatility in making complex parts and is particularly favored in industries requiring durable material properties, such as automotive and aerospace.
5. Extensive Material Portfolio
A critical component of Formlabs' success is its diverse material library. The company offers various resins, including biocompatible, flexible, rigid, and durable options. In 2024, they expanded further by launching an Open Material Mode, allowing users to use third-party resins and custom materials, fostering innovation across applications and industries.
6. Medical and Dental Applications
Formlabs has carved out a significant niche in the medical and dental sectors, with the introduction of the Form 3B and Form 4B printers tailored for biocompatible applications. These printers support a range of medical-grade resins used for surgical guides, dental models, and even biocompatible surgical instruments, transforming patient care and customization.
7. Automation and Workflow Solutions
To streamline the 3D printing process and enhance productivity, Formlabs introduced solutions like the Form Cell and Form Auto, which automate the printing process, from job initiation to parts removal. This innovation reduces manual intervention, decreases costs, and accelerates production times for industries utilizing large-scale 3D printing.
8. Contribution to the COVID-19 Response
During the COVID-19 pandemic, Formlabs collaborated with healthcare institutions to develop 3D-printed nasopharyngeal swabs. With its biocompatible resins and printing facilities, Formlabs enabled the production of thousands of swabs daily, demonstrating 3D printing's potential in rapid response and emergency scenarios.
9. Formlabs' Global Expansion
Formlabs has grown from its Massachusetts roots to a global presence, with offices in Berlin and Milwaukee. This expansion allows for better service and outreach in Europe and the American Midwest, catering to industries like automotive and healthcare while reinforcing their commitment to international markets.
10. Recognition and Industry Impact
Formlabs has been recognized as a leader in innovation and workplace excellence, being named one of Fast Company's 100 Best Workplaces for Innovators in 2023. Their advancements in material science and user-centric design continue to set industry standards, inspiring countless professionals to explore new horizons with 3D printing.
Conclusion
Formlabs exemplifies the evolution and democratization of 3D printing technology. From its inception at MIT to becoming a global leader, the company has consistently driven innovation in 3D printing solutions across various industries. Its commitment to quality, versatility, and accessibility continues to expand the uses and applications of 3D printing, proving that the possibilities are as limitless as the imaginations that harness them.