Tesla Cybertruck Owners Report 30cm Tonneau Cover Damage, Prompting Calls for Enhanced Protection

Concerns are mounting over the durability and protective capabilities of the Tesla Cybertruck's tonneau cover, with owners reporting mechanical failures and significant wear. The discussion gained traction following a social media post by Warren Redlich, who stated, "Tesla needs to make a stainless steel structure to protect the Cybertruck car cover." This call for enhanced protection comes amidst a backdrop of various quality control issues observed in early production models.

Owners have documented specific instances of tonneau cover malfunction. Joe Tegtmeyer, a Cybertruck owner, reported in October 2024 that his tonneau cover required replacement under warranty due to a bent rod in the retracting mechanism. This mechanical flaw caused a "5 Cm by 30 Cm mark" of scratching and delamination on the cover's surface, despite the presence of a Noise, Vibration & Harshness (NVH) pad designed to prevent such damage.

Beyond mechanical issues, the tonneau cover has also faced criticism regarding its sealing and fit. Discussions on owner forums, including the Cybertruck Owners Club, reveal reports of "tonneau cover gap issues" and leaks, with some owners noting weather seals coming undone. While some have successfully had their "slat system" replaced under warranty, others have experienced service requests being declined, with Tesla service centers deeming issues "within spec."

The suggestion by Warren Redlich for a "stainless steel structure" highlights a perceived need for more robust protection for the cover, aligning with the Cybertruck's distinctive ultra-hard stainless steel exoskeleton. This material choice is central to the vehicle's design, and extending its protective qualities to the tonneau cover mechanism could address the reported vulnerabilities.

These specific tonneau cover problems contribute to broader concerns about the Cybertruck's initial build quality. Reports from August 2025 indicate owners experiencing premature wear and tear across the vehicle, including wrinkled seats, rust spots on the stainless steel body, and warped panels. Such issues have prompted questions about the balance between Tesla's innovative design and its execution, potentially impacting the Cybertruck's long-term reputation.